REFERENCE PROJECTS: a visual tour

Industrial Automation Solutions at Jiyu Automation

Jiyu Automation specialized in industrial automation system integration, next-gen robot systems, vision system integration, and non-standard automation technology application.

Automated tire assembly using Machine Vision System

This project adopts a fully automated assembly structure, consisting of a tire nut selection device, a tire grasping and positioning device, and a 3D vision alignment device.

Assembly shop EMS Chassis Line and AGV Marriage Line

This line contains EMS conveyor system, marriage AGV, positioning system, assembly equipment and press mounting equipment and detection system and control system and SCADA system.

Digital Twin: Tire Model Recognition and Precise Positioning

This project uses AB PLC as the main control and relies on Cognex cameras for tire model recognition and precise positioning. Based on visual positioning and model recognition, two FANUC robots work together to load tires and distribute them to the entire vehicle production line through a conveyor system.

Implementation: Tire Model Recognition and Precise Positioning​

Based on visual positioning and model recognition, two FANUC robots work together to load tires and distribute them to the entire vehicle production line through a conveyor system. This project uses AB PLC as the main control and relies on Cognex cameras for tire model recognition and precise positioning.

High Storage System: storing and managing batteries

In our upcoming series episode, we introduce you to Isabella Chad, our General Manager of Sustainability. Erika shares insights into her transition from Silicon Hills to the steel industry, our company’s sustainability progress, and our employees’ pivotal role in shaping a future that embodies “Best for.”

Automatic tightening of suspension nuts using ROBOT AND 3D VISION SYSTEM

The project uses cooperative robot and 3D vision system to realize the automatic tightening of nuts,The tightening efficiency and stability are greatly improved.

Screw Automatic Installation using Nail Feeder and 3D Vision System

The project uses cooperative robot, nail feeder and 3D vision system to realize the automatic installation of screws. On the basis of replacing manual work, the work efficiency and stability are improved.

Car Parts High Storage: an Intelligent Warehousing Solution

This project utilizes automated storage and retrieval system (AS/RS) technology and conveyor technology, incorporating multi-level racks, stacker cranes, conveyor systems, and intelligent management systems to achieve automated storage, retrieval, and scheduling of vehicle parts.

Heavy-Duty EMS Conveyor Line FOR BULKY ITEMS HANDLING

It is widely used in manufacturing, automotive, aerospace, and other industries where the efficient movement of large, heavy, or bulky items is required. The EMS conveyor line is integrated with advanced control systems, enabling automated operation.

Automatic conveying and packaging system

Automatic conveying control technology and automatic packaging technology are adopted to realize the automatic conveying and automatic packaging of wood plates.

Flaw detection system for loading and unloading of airbag steel pipe

The project uses Siemens control system, ABB Robot, special gripper, and flaw detector to realize the flaw detection of processed products. The qualified products and waste products are stored separately and the detection report is automatically uploaded to the upper computer system.

DIGITAL TWIN: Four-Way Shuttle System

The Four-Way Shuttle System is an advanced automated storage and retrieval solution widely used in modern warehouses and distribution centers. It is designed to enhance storage density, improve operational efficiency, and optimize space utilization.

DIGITAL TWIN: Permanent magnet material feeding system

In this project, Siemens PLC is used to realize the automatic material loading of ABB Robot with 3D vision, and 5 materials are automatically grabbed and loaded each time.

Loading and unloading for the Lathe

The project uses PLC to realize the integration of ABB Robot and machine tool, and realizes the automatic loading and unloading of robot and the automatic processing control of machine tool through information interaction.

Car body high storage

This project utilizes automated storage and retrieval system (AS/RS) technology, incorporating multi-level racks, stacker cranes, conveyor systems, and intelligent management systems to achieve automated storage, retrieval, and scheduling of vehicle bodies. The three-dimensional warehouse is typically equipped with high-precision sensors and RFID technology to ensure accurate positioning and traceability of vehicle bodies.

3D positioning and processing of steering knuckle

The equipment integrates robot and 3D vision positioning technology to achieve high-precision positioning and processing of steering knuckle.

Stacking of rotor silicon steel sheets

The project adopts ABB Robot, quick change fixture, initial positioning camera, precision positioning camera, defect disk detection camera and automatic feeding turntable, which can realize the automatic stacking of five specifications of silicon steel sheets and eight specifications and models of silicon steel sheets with different rotor disk heights.

Stacking of rotor disk

The project adopts ABB Robot, high-precision positioning camera, defect disk detection camera and automatic feeding system, which can realize the automatic stacking of silicon steel sheets of the same kind, different rotor disks and different heights with multiple specifications and models.

Tire identification using Machine Vision

The project adopts industrial vision camera, realizes the type recognition of hundreds of tires through the self-developed machine learning vision system, realizes the tire type recognition through the different forms of tires, characteristic points and other information, and stores and records the information, with a false positive rate of less than 1/10000.

Robot palletizing and conveying system

Through the integration of siemns control system, the project realizes the reasonable matching of robot automatic palletizing system and conveying system, and realizes unmanned automatic palletizing.

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