CLASSIFICATIONS
Batch Process Control:
- Used in industries like pharmaceuticals and food processing, where production is carried out in batches.
Continuous Process Control:
- Common in industries like oil and gas, power generation, and petrochemicals, where processes run continuously for long periods.
Hybrid Process Control:
- Combines batch and continuous control systems, typically found in industries with mixed production requirements.
CUSTOMIZED SOLUTIONS
Jiyu Automation was established with a clear mission: to deliver advanced industrial automation solutions tailored to the needs of the automobile, process, and oil and gas industries. Utilizing state-of-the-art technology and a wealth of expertise, we are dedicated to helping engineers and operators optimize processes, overcome industry challenges, and seize opportunities. Whether it’s enhancing operational efficiency, reducing costs, improving safety, or driving innovation, we are committed to providing reliable solutions that address critical demands such as process optimization, energy management, system reliability, and scalability.
INDUSTRIAL APPLICATIONS
The process industry, which includes sectors like chemicals, pharmaceuticals, food and beverage, and manufacturing, demands high levels of automation to optimize operations, ensure product consistency, and minimize downtime. We offer robotics solutions that handle tasks such as material handling, mixing, filling, packaging, and inspection in process industries. Similarly, industrial robots are designed to work in hazardous environments, where human intervention might be unsafe. These robots can operate in high temperatures, toxic environments, or areas with high risks of contamination, thereby improving worker safety.
COMPONENTS
Industrial process control systems consist of key components that ensure efficient operations. Sensors and transmitters monitor variables like temperature and pressure, sending data to the system. Controllers process this data and make decisions to maintain desired conditions, while actuators adjust equipment like valves and pumps. The Human-Machine Interface (HMI) enables operators to interact with the system, while SCADA provides centralized control and data management. Communication networks facilitate data exchange, and control strategies guide the system in maintaining optimal performance through various control techniques.
ADVANCED TECHNOLOGIES
Advanced trends in industrial process control are transforming operations through cutting-edge technologies. The Industrial Internet of Things integrates connected devices and cloud computing to enable enhanced data collection, monitoring, and predictive maintenance. AI and machine learning optimize processes and prevent equipment failures with AI-driven algorithms that predict system behavior. Big data analytics leverages vast amounts of process data for real-time decision-making and operational improvements. Digital twins create virtual replicas of physical processes, enabling simulation, testing, and optimization.
