Every industrial process has unique requirements, making custom PLC solutions essential for achieving maximum efficiency, precision, and reliability. Our tailor-made PLC systems ensure optimized performance, seamless integration, scalability, reliability, and real-time monitoring for improved decision-making. By utilizing advanced control algorithms and cutting-edge hardware, we provide solutions that enhance production efficiency, minimize downtime, and reduce operational costs.
At Jiyu Automation, we specialize in customized PLC design and commissioning, providing industries with intelligent, reliable, and scalable automation solutions. Our expert team engineers PLC systems that seamlessly integrate with your existing infrastructure, optimizing control, monitoring, and automation across various industrial applications.
CUSTOMIZED PLC SYSTEM DESIGN
We begin with a thorough requirement analysis to understand specific industry and process needs. Our team carefully selects the right hardware and software, including PLC models, I/O modules, and communication protocols. We then develop control logic that enhances automation efficiency and operational control. Our design process considers factors such as system redundancy, fail-safe mechanisms, environmental conditions, and future scalability, ensuring that your PLC system is robust and adaptable to evolving business needs.
Our experts develop ladder logic, function block, and structured text programming to configure PLCs for optimal performance. Each program is meticulously designed to ensure efficiency, safety, and seamless operation. We integrate HMI (Human-Machine Interface) systems for smooth operator interaction, providing intuitive dashboards and real-time status updates. Furthermore, our solutions ensure connectivity with SCADA, DCS, and IIoT platforms, enabling real-time data collection, remote control, and predictive analytics that optimize industrial operations.
SYSTEM INTEGRATION & TESTING
Before deployment, we conduct Factory Acceptance Testing (FAT) to verify performance compliance. This includes simulation tests, stress tests, and functionality assessments to ensure reliability. Our team handles on-site commissioning, ensuring seamless installation, rigorous testing, and system fine-tuning. We establish robust network integration, linking PLCs with sensors, actuators, and other control units to achieve a fully automated and interconnected system. Our integration process is designed to minimize disruptions, allowing a smooth transition to automated operations without compromising existing production workflows.
We optimize process efficiency through tuning and diagnostics, ensuring smooth operation. Our troubleshooting strategies identify and resolve potential issues swiftly, utilizing advanced diagnostic tools and real-time monitoring systems. Additionally, we implement predictive maintenance techniques that minimize downtime and extend equipment lifespan. Through data analytics and condition monitoring, we help industries move from reactive to proactive maintenance strategies, reducing unplanned outages and operational inefficiencies.
To ensure continued efficiency, we provide hands-on training for operators and maintenance teams. Our training programs cover PLC programming, troubleshooting, and best practices for system operation, empowering your workforce with the skills necessary to manage and maintain automation systems effectively. Our support extends to remote and on-site assistance, guaranteeing seamless operational performance and system reliability. Additionally, we offer ongoing maintenance contracts and technical consultation, ensuring that your automation infrastructure remains up-to-date and fully optimized.
"For over eight years, Jiyu Automation has been driving innovation in industrial automation. Our commitment remains unwavering as we continue to pioneer cutting-edge solutions, optimizing efficiency and productivity across industries. Together, we are shaping the future of automation—smarter, more connected, and built for lasting success."
INDUSTRY APPLICATIONS AND FUTURE READY-AUTOMATION WITH JIYU AUTOMATION
Our customized PLC solutions serve multiple industries, including automobile manufacturing, process industries (chemical, pharmaceutical, food & beverage), oil & gas, power & utilities, and material handling & logistics. Whether automating assembly lines, monitoring energy grids, or streamlining warehouse logistics, our solutions drive industrial success. By leveraging industry-specific expertise, we tailor each PLC system to address sector-specific challenges, ensuring that businesses benefit from enhanced productivity, compliance with regulatory standards, and significant cost savings.
With Jiyu Automation’s expertise in industrial automation, our customized PLC design and commissioning services ensure high efficiency, minimal downtime, and long-term reliability. Whether you need a new PLC system, an upgrade, or seamless integration, we deliver innovative automation solutions tailored to your business needs. Our commitment to technological advancements, continuous improvement, and customer satisfaction sets us apart as a trusted partner in industrial automation.
